Ideal Inventory Management For Electronic Products Manufacturing Industry
There must be following types of items
1. Basic raw material component - are used to make sub assemblies, asseblies and finished products , these items are not having BOM (Bill of material)
2. Sub assemblies - are manufactured items having BOM,
3. Assemblies - are manufactured items having BOM,
4. Finished goods - Items ready to sale having BOM
5. Kits - are having BOM . Purpose of this types of item is to make entry fast.
Issuing of Component for Production
There are different types of situations for issuing and receipt of material
Issue
1. Kit Issue of component for making PCB
2. Kit issue for making assemblies
3. Kit issue for making complete products
4. issue of consumeable items like solder wire, wire, cables, sleeves, fastners etc
5. issue of other materials
6. issue of tools, test equipments etc
7. issue of returnable material
8. issue of component for servicing
9. issue of material for job work
10. issue of returnable material for outside factory
Recipt
1. Recipt of assembled PCB against issue s.no.1
2. Recipt of assemblies against issue s.no.2
3. Receipt of finished goods from production floor against issue s.no.3
4. Receipt of tools, test equipments against issue s.no.6
5. Recipt of returnable material against issue s.no.7
6. Recipt of material for job work against issue s.no.9
7. Recipt of returnable material from outside factory against issue s.no.10
There must be a warning and alarm system for returnable materials
Production Planing
Certainly production planing is very useful and essential part of inventry management but it is not implemented in webERP. Developers should come forward to implement it and make the project very sucessful.
Actually I am not a developer so can't estimate the complication for implementing it. I am proposing a broad idea about user interface and features of it.
1. There should be a list box in which all the manufactured items should be listed having BOM, from that list user should select item to be produced.
2. After pressing calculate button, user should know about possible production qty with present stock.
............................................................................under writing..............................................................................
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